HMI Optimization

By azaghly , 2 March 2026
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Industrial Control System Modernization for Enhanced Performance

Industrial Control System Modernization for Enhanced Performance

Success Story Body
Description

As part of its industrial modernization journey, Axe JPH partnered with Teal to transform an aging control system into a modern, reliable, and high-performance Distributed Control System (DCS) platform.

This initiative aimed to strengthen operational continuity, improve system responsiveness, and provide operators with a safer, more ergonomic, and high-visibility control environment.

Title
A modern, resilient control system designed for continuous industrial operations
Description

Upgrade the existing Distributed Control System (DCS) to the latest version to improve reliability, performance, and operational safety. The project scope included communication upgrades with other JPH entities and the deployment of six new operator consoles, providing an ergonomic and high-visibility workspace designed for continuous monitoring at the JPH Tower.

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Objective
Key Metrics Items
Value
100%
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successful migration
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with zero production downtime
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No impact on field
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wiring or industrial processes
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30–40% faster
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HMI response time
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Improved system
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availability and redundancy
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Enhanced OPC
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communication reliability
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Our Solution
Solutions Cards
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Assessed the existing

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 DCS and defined a secure migration roadmap

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Processes
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Upgraded system

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 architecture, servers, operator stations, and UPS

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AI
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Migrated applications

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, databases, graphics, and firmware

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Executed controlled 

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cutover with minimal operational disruption

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Team
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Provided training

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, documentation, and post-migration support

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Checklist
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Client Benefits

Benefit Items
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1
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Modern

Description

and secure control system aligned with latest standards

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2
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Improved 

Description

operator efficiency through optimized HMI and consoles

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3
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Reduced

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dependency on obsolete hardware

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4
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Scalable 

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platform ready for digital integration and analytics

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Technologies
technologies
ABB 800xA DCS – Version 6.2
Windows Server & Windows OS (800xA compatible versions)
OPC / OPC UA Connectivity
Industrial Networks (Ethernet/Industrial LAN)
Historian & Diagnostic Tools
Virtualization-ready Architecture
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Let's discuss how our managed services can bring operational excellence and cost efficiency to your organization.

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Ready to Achieve Similar Results?

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Industrial Control System Modernization for Enhanced Performance
Summary

Modernization of an aging Distributed Control System (DCS) to improve operational reliability, enhance system responsiveness, and provide operators with a safer and more efficient control environment.

Text

A modern, resilient control system designed for continuous industrial operations

Tags

Listing Highlights

100% successful migration with zero production downtime

30–40% faster HMI response time improving operational efficiency

Improved system availability and redundancy

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Industrial Control System Modernization for Enhanced Performance  
& Reliability

Solution Service
Control & Automation Systems
Video Listing
a.webm (1.35 MB)
HMI Optimization